Yummy Chocolates Process Map

Compare with route sheet

Melt and reuse

Nuts or flavorings needed?

Pass inspection?

Wrap color? Fit? Content? Damaged?

Cool in cooling chamber

Wrap

Route sheet mold type cycle time 55 sec changeover time 1 min

Inspect

Decorated or hollow or plain?

Shake to align for wrapping

Cycle time 18m

Cleanliness?

Trash

Glue compressed halves together

Route sheet cycle time 55 sec

Organize trays on conveyor

Weigh

Weigh ok?

Tip from molds

Decorate

Hollow or regular?

Mix in nuts and flavorings

Compress for hollow center

Shake to remove air bubbles

Route sheet cycle time 1 hr change over 2 hr uptime 85%

Pour chocolate into molds

Melt chocolate

Route sheet