Yummy Chocolates Process Map
2011-10-23 21:54:30
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Yummy Chocolate Process Map
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Compare with route sheet
Melt and reuse
Nuts or flavorings needed?
Pass inspection?
Wrap color? Fit? Content? Damaged?
Cool in cooling chamber
Wrap
Route sheet mold type cycle time 55 sec changeover time 1 min
Inspect
Decorated or hollow or plain?
Shake to align for wrapping
Cycle time 18m
Cleanliness?
Trash
Glue compressed halves together
Route sheet cycle time 55 sec
Organize trays on conveyor
Weigh
Weigh ok?
Tip from molds
Decorate
Hollow or regular?
Mix in nuts and flavorings
Compress for hollow center
Shake to remove air bubbles
Route sheet cycle time 1 hr change over 2 hr uptime 85%
Pour chocolate into molds
Melt chocolate
Route sheet
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