New Product Development (NPD) Process Flow

PDS finalization

HK DESIGN TEAM

DFMEA1

QC

Client

Sampling plan finalization

Quotation Finalization

Concept Input

Deliverables (PC)Final 3D and 2D (100%)Final DFMEAFinal DFMAll tolerance calculations performedWorking prototypes approvedAll tests performed on prototypesConstructions and technical setup provenAll dimensions agreedMaterial grade definedCritical dimensions feasibleCTQ’s finalDFMEA 2DFM 1Mould designOutside geometry fixedUndercuts FixedCapex in placeInjection Point fixed# cav. fixed

Above topic & docs must discuss during the workshop !!

Mock-up quotation

Factory audit report

Option defined

Marketing

Development Workshop

Spec book creation

Add Buffer & Margin

Client Confirm

DFMEA 2

CAPEX forecast

Tooling list

Reference sampleon market

CTQ define

Parting line define

PFMEA 0

Control logic

Factory Audit

DFM1

UX confirm

Assisgnement book define

Mock up making

Project start

Detail Specification

NDA

Final PDS

Costed BOM

Client requirement confirm(client spec)

DFMEA 0

Tooling quotation

Sonashi Mock up confirm

3D & 2D CAD drawing finalization

Reference sample review

If client interested senconfirm to go PPC process

Sampling plan

Critical to quality function define

PPM target

Negotiation!!!!

FCP target

Final SpecificationTooling AgreementGeneral Quality AgreementExclusive Agreement

Preliminary Quotation

Factory

Project Book for factory

Quality plan finalization

Double check with Factory

Compliance Check

Sonashi QC Confirm

Quality plan 1

Draft spec

DFM 0

Reference sample from factory

Drafting define

Factory Confirm

Buy / development

Deliverables (PPC)Final Design filesDesign surfaces finalParting lines defined and agreedCritical functions provenConcepts provenCAD files70%Critical tolerance chains worked outWorking prototypes (STL)(mock up)CTQ flowdownDFMEA 1PFMEA 0DFM 0Tooling draft direction fixedMaterial definedCritical dimensions feasible

Reference sample quote

Client request

Not ready for Prototype

Risk plan

Spec book finalization

Project Confirm (PC)

Mock up Testing

Finalizing process

3D surface files

New Product Development (NPD) Process Flow

Determination of Factory

check compliance with Lab

Engineering Confirm

CTQ flow down

Client Mock up confirm

Pre-project confirm (PPC)

Eng. Dept.

Milestone defined

Visual design idea

PDS

VPD

General BOM

Mock up arrangement

Negotiation

Compliance plan

Factory review & define PDS

Capacity defined

AA

Marketing Confirm

Consolidate

PCB layout (draft)

Feasibility test

Double confirm with CTQ data

Concept Engineering feasibility check

Introduction email & draft spec book to factory

Structural 3D