PDS finalization
HK DESIGN TEAM
DFMEA1
QC
Client
Sampling plan finalization
Quotation Finalization
Concept Input
Deliverables (PC)Final 3D and 2D (100%)Final DFMEAFinal DFMAll tolerance calculations performedWorking prototypes approvedAll tests performed on prototypesConstructions and technical setup provenAll dimensions agreedMaterial grade definedCritical dimensions feasibleCTQ’s finalDFMEA 2DFM 1Mould designOutside geometry fixedUndercuts FixedCapex in placeInjection Point fixed# cav. fixed
Above topic & docs must discuss during the workshop !!
Mock-up quotation
Factory audit report
Option defined
Marketing
Development Workshop
Spec book creation
Add Buffer & Margin
Client Confirm
DFMEA 2
CAPEX forecast
Tooling list
Reference sampleon market
CTQ define
Parting line define
PFMEA 0
Control logic
Factory Audit
DFM1
UX confirm
Assisgnement book define
Mock up making
Project start
Detail Specification
NDA
Final PDS
Costed BOM
Client requirement confirm(client spec)
DFMEA 0
Tooling quotation
Sonashi Mock up confirm
3D & 2D CAD drawing finalization
Reference sample review
If client interested senconfirm to go PPC process
Sampling plan
Critical to quality function define
PPM target
Negotiation!!!!
FCP target
Final SpecificationTooling AgreementGeneral Quality AgreementExclusive Agreement
Preliminary Quotation
Factory
Project Book for factory
Quality plan finalization
Double check with Factory
Compliance Check
Sonashi QC Confirm
Quality plan 1
Draft spec
DFM 0
Reference sample from factory
Drafting define
Factory Confirm
Buy / development
Deliverables (PPC)Final Design filesDesign surfaces finalParting lines defined and agreedCritical functions provenConcepts provenCAD files70%Critical tolerance chains worked outWorking prototypes (STL)(mock up)CTQ flowdownDFMEA 1PFMEA 0DFM 0Tooling draft direction fixedMaterial definedCritical dimensions feasible
Reference sample quote
Client request
Not ready for Prototype
Risk plan
Spec book finalization
Project Confirm (PC)
Mock up Testing
Finalizing process
3D surface files
New Product Development (NPD) Process Flow
Determination of Factory
check compliance with Lab
Engineering Confirm
CTQ flow down
Client Mock up confirm
Pre-project confirm (PPC)
Eng. Dept.
Milestone defined
Visual design idea
PDS
VPD
General BOM
Mock up arrangement
Negotiation
Compliance plan
Factory review & define PDS
Capacity defined
AA
Marketing Confirm
Consolidate
PCB layout (draft)
Feasibility test
Double confirm with CTQ data
Concept Engineering feasibility check
Introduction email & draft spec book to factory
Structural 3D
